JINGCHENG

India-Sales and Services

DELHI -12 School Lane, Near Bengali Market New Delhi-110001

Phone - 011 23317217, 23317064

Email - info@jingcheng.co.in

vikram@jingcheng.co.in

Web - www.jingcheng.co.in

Model FM-2400 Spun Bonded Non-Woven Production Line:

1. Packing: Wooden/open Cases Packing

2.Terms of Delivery: 120 days upon receipt of the prepayment

3. VAT extra

4. Cost including erection. Boarding and lodging at buyers expense.

Application:

This Produce line is filament polypropylene fiber spunbonded nonwoven fabrics equipment. Its raw material is polypropylene (PP), take the principle of spinning man-made fibers, during polymer filature, continuous filament is extended into fiber net, which is finished by mechanical hot pressing, The machine assembly we adopt is now advanced veneer integer slot air flow draw technology, the whole process from material feeding to cloth output is automatic control, short production flow, high working efficiency.

The nonwoven fabrics we produce has high strength, good softness, innocuity, bacterium-proof, corrosion resistance, high-level draw strength and elongation rate, They are widely used for dress, decoration materials, medical sanitation materials, daily life products and in the industrials, agriculture fields. In additional, this production line can produce nonwoven fabrics of different color, different grams, different lines according to users' requirements.

Lines on nonwoven fabrics: dots, cross line, straight lines, weight:12-200g/m²

Raw material: Polypropylene chips
(melt index:20-40g/10min, melt point:166^oc, ash content: <0.15-0.25%)

Process flow:

Feeding(suction,dosing and mixing) → Melt and extruding(with recycle extruder) → Filtering → Metering → Spinning → Quenching → Air drawing → Forming → Calendering → Winding → Slitting Product

Product specifications:

Installed power	500KVA
Web width	2400mm
Max. winding diameter	Ø 1000mm
Annual output	1800tons/year (40g/m²)
Single filament titer	≤ 2.5 denier
Web weight	12-200g/m²
Max. mechanical speed	0-120m/min (Process speed:10-100m/min)
Electric consume	800KWH/ton

Workers and power:

Number of workers: 3-4 persons
External power supply: 315KVA
Water system: 0.2Mpa

Workshop:

L x W x H: 20 x 14 x 12.5m

Description of machine:

material feeding system
Max. feeding capacity: 500kg/h
Max. filling of Master batch: 10%

2. Extruder
Diameter of screw:ф150mm
L/D: 30:1
Material: 38CrMoALA
Surface treatment: Nitriding and Polishing
Rotary speed: 20-70rpm
No. of heating zones: 6
Heater: Cast aluminum
Driving motor: Z4 90kw DC motor

3. Edge recycle extruder
Diameter of screw: ф105mm
L/D:15:1
Material: 38CrMoALA
Surface treatment: Nitriding and Polishing
Rotary speed: 20-80rpm
No. of heating zones:3
Driving motor: 15kw AC motor

4. Filter
Filter form: double-cylinder continuous switching
Equipment of Slurry coat: Forced seal structure
Filter area: 3.5m2×2
Suitable medium: Polymer melt
Rated flow: 500-700kg/h
Max. working pressure: 25Mpa
Max. working temperature: 310 ℃
Heating system: Heat conduction oil cyclic heating
Filtration precision: 50 micron
Size of filter elements: ф35×487mm .19pcs single cylinder
measurement pump
measurement capacity: 250cc/r
Rotation speed: 0-40rpm
Motor power: 5.5kw

5. Spinning machine
Material of spinning head: 42CrMo
Attemperator: Heat conduction oil cyclic
Power of smoking machine:5.5kw

6. Spinneret
Material: SUS431
Size: 2710×216mm,
Aperture: 45s

7. Cross air blow Unit
Adopts Industrial air-conditioner quenching system
Power of air blower: 45kw

8. Drawing unit
Adopts blow suction and stretching polypropylene filament yarn
Power of suction blower: 30kw

9. Electric heater
Heat the conduction oil acquire constant temperature
Power: 48kw × 2sets, 60kw × 1set

10. Calcinator
Heater adopts stainless steel heating pipe
Max. temperature: 550 ℃

11. Ultrasonic cleaning machine
Cleaning mode: underfloor
Power of ultrasonic transmitter : 2400Wx2
Size of Internal groove: 3000 × 300 × 250mm

12. Web former
Normal process speed: 10-100m/min
Motor power: 7.5kw DC motor

13. Calender
Size of roller: ф 460 × 2850mm
Working width: 2750mm
Product: ≥ 2400mm
Roller hardness
Engraved roller: HRC58
Plain roller: HRC60
Process speed: 10-100m/min
Transmission power:22kw, DC motor

14. Winder
Process speed: 10-120m/min
Working width: 2400mm
Max. winding diameter: 1000mm
Roller changer: automatic moving knife
Motor power: 5.5kw

15. Slitter
Max. mechanical speed: 300m/min
Working width: 2400mm
Motor power:4kw

16. Refrigerating machinery
Refrigerating output: ≤ 35kw

17. Electric control
SIEMENS PLC
10.4 inch touch screen
Inverter: FUJI(JAPAN)
AC contactor: Schneider(FRANCE)
Temperature control box: RKC

Other equipments:

Cooling tower	1 Set
Electric Hoist	1 Set
Distribution panel	1 Set
Spinneret	1 Set
Climatic conditional cabinet	1 Set
Air compressor	1 Set
Pump	1 Set
Professional tools	1 Set

Spare parts:

Dismantling tools for screw	1 Set
Heat band of screw	2 Sets
Platinum resistance	3pcs
Electric equipment (low voltage)	several pcs
Filter screen of spinneret	10pcs
Web curtain	1pc (9X2.05m)
Filter O-rings	Several pcs

Buyer's supply:
Air pipe, water pipe, oil pipe and some related Moisture and heat preservation material
Air compressor pipe
Cable and cable tray
Water pool: 40m3
Electric balance: 0-200g
Normal tools: 1set
Lubricating oil and heat-transfer oil
Electric welding machine, gas cutting tools
Hoist:15t (used for temporarily erection)
Hydraulic car:3t
Chain hoist: 3t(2sets)
(Note: item IX are the things need buyer to prepare it, if anything change, the supplier will notify buyer)

© copyright www.jingcheng.co.in All right reserved