Techincal Textile Machinery |
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Model FM-3200 Spun Bonded Non-Woven Production Line: |
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| Rs 3,75,00,000.00 +VAT (Three crore seventy five lacs only) |
| 1.THE MACHINE'S EFFECTIVE WITH WILL BE 3200MM. |
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| 2.PRICE INCLUDES THE MACHINE INSTALLATION AND AJUSTMENT CHARGE |
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| 3.THE BUYER SHOULD ARRANGE THE ACCOMMDATION AND FOODING FOR SELLER'S TECHNICAN,WHEN THE MACHINE INSTALLATION IN BUYER'S FACTORY. |
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| 4.The machine's warranty time will be 1 year. |
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| 5. Machine can produce 10-200 gsm nonwoven in 3.2 m width. |
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Payment term:
30% IN ADVANCE
65% BY L/C BEFORE SHIPMENT
5% PAYABLE IN MACHINE RUNING IN BUYER'S FACTORY FOR ONE MONTH |
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| Application: |
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This Produce line is filament polypropylene fiber spunbonded nonwoven fabrics equipment. Its raw
material is polypropylene (PP), take the principle of spinning man-made fibers, during polymer filature,
continuous filament is extended into fiber net, which is finished by mechanical hot pressing, The machine
assembly we adopt is now advanced veneer integer slot air flow draw technology, the whole process from
material feeding to cloth output is automatic control, short production flow, high working efficiency.
The nonwoven fabrics we produce has high strength, good softness, innocuity, bacterium-proof, corrosion
resistance, high-level draw strength and elongation rate, They are widely used for dress, decoration
materials, medical sanitation materials, daily life products and in the industrials, agriculture fields. In
additional, this production line can produce nonwoven fabrics of different color, different grams, different
lines according to users' requirements.
Lines on nonwoven fabrics: dots, cross line, straight lines, weight:10-200g/m2
Raw material: Polypropylene chips |
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| Specification |
| Item |
Unit |
Index |
| MFI |
G/10mm |
20-40 |
| Melt Point |
ºC |
165 |
| Isotacticity |
% |
>95 |
| Ash Content |
PPM |
<200 |
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| Process flow: |
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| Feeding(suction,dosing and mixing) » Melt and extruding(with recycle extruder) » Filtering » Metering » Spinning » Quenching » Air drawing » Forming » Calendering » Winding » Slitting » Product |
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Processing Parameters
a. Spinning
I. Feeding System : Max 800 Kg/h of raw material, Max 10% of the raw material for the
colorful PP articles
II. Extruder temperature : (Adjusted according to the different MFI of different material )
| Cooling Section |
Section one: 200-203 ºC |
| Section two: 210 - 240ºC |
Section three: 220-250ºC |
| Section four: 220-250 ºC |
Section five: 220-250ºC |
| Section six : 220-250ºC |
Flange section: 220-250ºC |
| Flexible pipe section:220-250ºC |
Extruder rotate speed: 20-80rpm |
| Extruder diameter |
Ø 170mm, L/D = 30:1 |
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III. Spinning manifold:
Manifold temperature 220 - 260ºC
Material temperature 200 - 240ºC
IV Metering Pump:
Specification: One pumps
Rotate speed: 0-40rpm
b. Web forming
I. Suction : Max suction speed is 15m/s and the total air quantity is 20000 m3/h
II. Air distribution : Uniform at the cross direction, Decreasing from the airjet to the web former
at the machine direction.
c. Thermalbonding
| Width : 3200 mm |
Max speed: 120mm/min |
Roller Type: The up one surface is fluting and the down one surface is smooth.
| Roller diameter: 400mm |
Max temperature:260ºC |
| Bonding area: 19.01% |
Pressure: 50-100N/mm |
d. Winding
| Max width: 3200mm |
Max diameter: 1200mm |
| Max machinery speed:120m/min |
Max prodn.speed:120m/min |
e. Cutting
| Max machinery speed: 300m/min |
Effective width: 3200mm |
| Max rewinding diameter:800mm |
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f. Module cleaning
Cleaning oven with max temperature 450ºC processing temperature
420-450º and four hours heating |
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| Product specifications: |
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Installed power: 500KVA
Web width: 3200mm
Max. winding diameter: Ø 1000mm
Annual output: 2400tons(40g/m2)
Single filament titer: ≤ 2.5 denier
Web weight: 10-200g/m2
Max. mechanical speed: 0-120m/min (Process speed:10-100m/min)
Electric consume: 900KWH(for 1 ton product) |
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| Workers and power: |
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Number of workers: 3-4persons
External power supply: 315KVA
Water system: 0.2Mpa |
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| Workshop: |
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| L x W x H: 20 x 14 x 12.5m |
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| Description of machine: |
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1. Material feeding system
Max. feeding capacity: 500kg/h
Max. filling of Master batch: 10%
2. Extruder
Diameter of screw: Ø 170mm
L/D: 30:1
Material: 38CrMoALA
Surface treatment: Nitriding and Polishing
Rotary speed: 20-70rpm
No. of heating zones: 6
Heater: Cast aluminum
Driving motor: Z4 110kw DC motor
3. Edge recycle extruder
Diameter of screw:Ø120mm
L/D:15:1
Material: 38CrMoALA
Surface treatment: Nitriding and Polishing
Rotary speed: 20-80rpm
No. of heating zones: 3
Heater: Cast aluminium
Driving motor: 18kw AC motor
4. Filter
Filter form: double-cylinder continuous switching
Equipment of Slurry coat: Forced seal structure
Filter area: 3.5m2 x 2
Suitable medium: Polymer melt
Rated flow: 500-700kg/h
Max. working pressure: 25Mpa
Max. working temperature: 310oc
Heating system: Heat conduction oil cyclic heating
Filtration precision: 50 micron
Size of filter elements: Ø
35 x 487mm .19pcs single cylinder
measurement pump
measurement capacity: 150cc/Rx2PCS
Rotation speed: 0-40rpm
Motor power: 5.5kw
5. Spinning machine
Material of spinning head: 42CrMo
Attemperator: Heat conduction oil cyclic
Power of smoking machine:5.5kw
6. Spinneret
Material: SUS431
Size: 3510 x 216mm
Aperture: 45s
7. Cross air blow Unit
Adopts Industrial air-conditioner quenching system
Power of air blower: 45kw
8. Drawing unit
Adopts blow suction and stretching polypropylene filament yarn
Power of suction blower: 45kw
9. Electric heater
Heat the conduction oil acquire constant temperature
Power: 48kw x 2sets, 60kw x 1set
10. Calcinator
Heater adopts stainless steel heating pipe
Max. temperature: 550ºc
11. Ultrasonic cleaning machine
Cleaning mode: underfloor
Power : 2400W x 2 sets
Size of Internal groove: 3800 x 300 x 250mmm
12. Web former
Normal process speed: 10-100m/min
Motor power: 7.5kw DC motor
13. Calender
Size of roller: Ø 460 x 3650mm
Working width: 3550mm
Product: > 3200mm
Roller hardness
Engraved roller: HRC58
Plain roller: HRC60
Process speed: 10-100m/min
Transmission power:22kw, DC motor
14. Winder
Process speed: 10-120m/min
Working width: 3200mm
Max. winding diameter: 1000mm
Roller changer: automatic fly knife
Motor power: 5.5kw
15. Slitter
Max. mechanical speed: 300m/min
Working width:3200mm
Motor power:4kw
16. Refrigerating machinery
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| Other equipments: |
| Cooling tower |
1 Set |
| Electric Hoist |
1 T |
| Distribution panel |
1 Set |
| Spinneret |
1 Set |
| Climatic conditional cabinet |
1 Set |
| Air compressor |
1 Set |
| Water Pump |
1 Set |
| Professional tools |
1 Set |
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Buyer's supply:
Air pipe, water pipe, oil pipe and insulation
Air compressor pipe
Cable and cable tray
Water pool: 40m3
Electric balance: 0-200g
Normal tools: 1 Set
Lubricating oil and heat-transfer oil
Electric welding machine, gas cutting tools
Hoist: 15 T (used for temporarily erection)
Hydraulic car: 3 T
Chain hoist: 3 T (2 Sets) |
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